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![Automation and Control](https://pima.in/wp-content/uploads/2024/09/Untitled-design-2024-09-05T144138.590.png)
![Automation and Control](https://pima.in/wp-content/uploads/2024/09/Untitled-design-2024-09-05T144138.590.png)
Automation and Control: Implementing Aveva Solutions
Automation is crucial in modern industrial operations, enhancing efficiency and productivity. This article explores the features and benefits of Aveva’s automation and control systems, provided by PIMA, an Aveva technology partner. It also discusses implementation strategies and presents case studies of successful automation projects.
Role of Automation in Modern Industries
![Role of Automation in Modern Industries](https://pima.in/wp-content/uploads/2024/09/Unified-Data-Platform.png)
Enhancing Efficiency
Automation streamlines industrial processes, reducing manual intervention and increasing operational efficiency.
Improving Accuracy
Automated systems minimize human errors, ensuring consistent and accurate performance.
Boosting Productivity
Automation enables continuous operation, leading to higher production rates and better resource utilization.
Ensuring Safety
Automated control systems improve workplace safety by managing hazardous tasks and monitoring critical parameters.
Also Read Aveva Data Integration & Real-Time Analysis Solutions
Features of Aveva’s Automation and Control Systems
![Features of Aveva’s Automation and Control Systems](https://pima.in/wp-content/uploads/2024/09/Increased-Productivity.png)
![Features of Aveva’s Automation and Control Systems](https://pima.in/wp-content/uploads/2024/09/Increased-Productivity.png)
Advanced Control Algorithms
Aveva’s systems utilize sophisticated control algorithms to optimize process performance and stability.
Real-Time Monitoring
Aveva provides real-time monitoring and data acquisition, enabling prompt responses to deviations or issues.
Scalability
Aveva’s solutions are scalable, catering to both small operations and large industrial complexes.
Integration Capabilities
Aveva’s automation systems seamlessly integrate with existing industrial infrastructure, enhancing overall efficiency without requiring extensive modifications.
Benefits of Automating Industrial Processes
Increased Productivity
Automation leads to higher production rates by minimizing downtime and optimizing process flows.
Reduced Operational Costs
Automated systems lower operational costs by improving efficiency and reducing the need for manual labor.
Enhanced Quality
Consistent and precise control improves product quality and reduces variability.
Improved Decision-Making
Real-time data and analytics support better decision-making, leading to improved operational outcomes.
Implementation Strategies and Case Studies
Implementation Strategies
Assessment and Planning
Thoroughly assess current operations and identify areas where automation can benefit most. Develop a comprehensive implementation plan.
Pilot Projects
Start with pilot projects to test and refine automation solutions before scaling up to full implementation.
Training and Support
Provide extensive training to personnel and ensure ongoing support to maximize the benefits of automation systems.
Case Studies
Manufacturing Plant
A manufacturing plant implemented Aveva’s automation solutions to streamline its production processes. The result was a 25% increase in productivity and a significant reduction in operational costs.
Chemical Processing Facility
A chemical processing facility utilized Aveva’s real-time monitoring and control systems to enhance process accuracy and safety. This led to a 30% improvement in product quality and reduced safety incidents.
Energy Company
An energy company integrated Aveva’s scalable automation solutions to optimize its energy production processes. The company achieved a balanced energy mix and improved overall efficiency, reducing costs by 15%.
Conclusion
Aveva’s automation and control systems, provided by PIMA, offer industrial companies the tools to enhance efficiency, productivity, and safety. By implementing these advanced solutions, companies can achieve significant operational improvements and cost savings.
For more information on Aveva’s automation and control solutions, visit Aveva Automation Solutions.
![iec 61439 power panels](https://pima.in/wp-content/uploads/2024/08/Untitled-design-96.png)
![iec 61439 power panels](https://pima.in/wp-content/uploads/2024/08/Untitled-design-96.png)
Compliance with IEC 61439: Which Panel Builders Meet the Standard?
The IEC 61439 standard is crucial for ensuring the safety, reliability, and efficiency of low-voltage switchgear and control gear assemblies. This standard outlines the design, manufacture, and verification processes that panel builders must adhere to, ensuring that the final product can safely manage electrical loads under various operating conditions.
What is IEC 61439?
IEC 61439 is an international standard that specifies the requirements for low-voltage switchgear and control gear assemblies. These assemblies include power distribution boards, motor control centers, and other electrical panels that play a vital role in managing electricity within industrial, commercial, and residential buildings. Compliance with IEC 61439 ensures that these assemblies are safe to operate, reliable under normal and fault conditions, and capable of maintaining performance over time.
![What is IEC 61439?](https://pima.in/wp-content/uploads/2024/08/Compliance-with-IEC-61439.jpg)
![What is IEC 61439?](https://pima.in/wp-content/uploads/2024/08/Compliance-with-IEC-61439.jpg)
Why is Compliance Important?
Compliance with IEC 61439 is not just a regulatory requirement but also a critical factor in ensuring the safety and longevity of electrical installations. Non-compliance can lead to equipment failure, electrical fires, and other hazards. Therefore, it is essential to choose panel builders who strictly follow the IEC 61439 standard.
Which Panel Builders Comply with IEC 61439?
Several reputable panel builders comply with the IEC 61439 standard, providing reliable and high-quality low-voltage switchgear and control gear assemblies. These builders have established processes and systems to design, manufacture, and test their products according to the stringent requirements of IEC 61439.
One such solution provider is PIMA, offering iec61439 power panels that meet the highest standards of safety and performance. They collaborate with industry-leading technology partners to deliver panels that not only comply with IEC 61439 but also cater to the specific needs of various sectors.
![Which Panel Builders Comply with IEC 61439?](https://pima.in/wp-content/uploads/2024/08/iec-61439-workbook-lv-switchgear-controlgear-assembly.jpg)
![Which Panel Builders Comply with IEC 61439?](https://pima.in/wp-content/uploads/2024/08/iec-61439-workbook-lv-switchgear-controlgear-assembly.jpg)
When selecting a panel builder, it’s essential to verify their compliance with IEC 61439. This can be done by checking their certification, examining their design and testing processes, and reviewing case studies or references from previous clients.
Conclusion
Compliance with the IEC 61439 standard is a critical aspect of ensuring the safety and reliability of low-voltage switchgear and control gear assemblies. By choosing panel builders who adhere to this standard, businesses can safeguard their electrical installations and ensure long-term operational efficiency. Always look for panel builders who are transparent about their compliance and can demonstrate their commitment to meeting the highest industry standards.
![Data Integration and Analysis with Aveva Software](https://pima.in/wp-content/uploads/2024/08/Untitled-design-95.png)
![Data Integration and Analysis with Aveva Software](https://pima.in/wp-content/uploads/2024/08/Untitled-design-95.png)
Data Integration and Analysis with Aveva Software
Data integration poses significant challenges in industrial settings, where disparate systems and vast amounts of data can hinder efficiency. This article explores how Aveva software, provided by PIMA, an Aveva technology partner, offers seamless data integration and real-time analysis, enabling data-driven decision-making to enhance efficiency and reduce costs.
Challenges of Data Integration in Industrial Settings
![Challenges of Data Integration in Industrial Settings](https://pima.in/wp-content/uploads/2024/08/Untitled-design-2024-08-31T135919.704.png)
![Challenges of Data Integration in Industrial Settings](https://pima.in/wp-content/uploads/2024/08/Untitled-design-2024-08-31T135919.704.png)
Diverse Data Sources
Industrial environments typically involve multiple data sources, from machinery and sensors to enterprise systems, making data integration complex.
Data Silos
Data often resides in isolated silos, preventing comprehensive analysis and leading to inefficiencies.
Real-Time Analysis Requirements
Real-time data analysis is critical in industrial settings to make timely decisions, but integrating and processing data quickly is a significant challenge.
Aveva’s Solutions for Seamless Data Integration and Real-Time Analysis
![Aveva’s Solutions for Seamless Data Integration and Real-Time Analysis](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform.png)
![Aveva’s Solutions for Seamless Data Integration and Real-Time Analysis](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform.png)
Unified Data Platform
Aveva provides a unified data platform that integrates data from various sources, breaking down silos and enabling comprehensive analysis.
Real-Time Data Processing
Aveva’s solutions facilitate real-time data processing, ensuring data is instantly available for analysis and decision-making.
Advanced Analytics
With advanced analytics capabilities, Aveva software transforms raw data into actionable insights, helping companies optimize their operations.
Scalability
Aveva’s scalable solutions can handle vast amounts of data, making them suitable for large industrial operations.
Benefits of Data-Driven Decision-Making
Increased Efficiency
Data-driven decision-making leads to optimized operations, reducing downtime and increasing productivity.
Reduced Costs
Companies can significantly reduce operational costs by identifying inefficiencies and predicting maintenance needs.
Improved Accuracy
Real-time data analysis improves decision-making accuracy, leading to better outcomes and enhanced performance.
Case Studies
![Case Studies](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-1.png)
![Case Studies](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-1.png)
Manufacturing Plant
A manufacturing plant integrated Aveva’s data platform to unify data from various machinery and sensors. The real-time analysis capability enabled the plant to optimize its production processes, resulting in a 20% increase in efficiency.
Chemical Processing Facility
A chemical processing facility used Aveva’s software for real-time data integration and analysis. This helped the facility identify and rectify inefficiencies, leading to a 15% reduction in operational costs.
Energy Company
An energy company leveraged Aveva’s advanced analytics to integrate data from its renewable energy sources. The insights gained from the data analysis helped the company balance its energy mix and improve overall sustainability.
Conclusion
Aveva’s data integration and analysis solutions, provided by PIMA, offer industrial companies the tools to overcome integration challenges, perform real-time analysis, and make data-driven decisions. By leveraging Aveva’s advanced software, companies can enhance efficiency, reduce costs, and achieve better operational outcomes.
For more information on Aveva’s data integration and analysis solutions, visit Aveva Data Integration Solutions.
![Enhancing Energy Management with Aveva Solutions](https://pima.in/wp-content/uploads/2024/08/Untitled-design-94.png)
![Enhancing Energy Management with Aveva Solutions](https://pima.in/wp-content/uploads/2024/08/Untitled-design-94.png)
Enhancing Energy Management with Aveva Solutions
Energy management is crucial for industrial companies seeking to reduce costs, comply with regulations, and achieve sustainability goals. This article explores how Aveva energy management solutions, provided by PIMA, an Aveva technology partner, assist in optimizing energy usage and promoting sustainable practices.
Importance of Energy Management
![Importance of Energy Management](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-2.png)
![Importance of Energy Management](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-2.png)
Cost Reduction
Effective energy management can lead to significant cost savings by reducing energy consumption and improving efficiency, making it a vital strategy for industrial operations.
Regulatory Compliance
Strict energy regulations necessitate robust energy management to avoid penalties and maintain compliance, ensuring continuous operations.
Sustainability Goals
Companies are increasingly focusing on reducing their carbon footprint. Efficient energy management is key to meeting these sustainability objectives.
How Aveva Software Helps
![How Aveva Software Helps](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-3.png)
![How Aveva Software Helps](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-3.png)
Real-Time Monitoring
Aveva’s solutions, offered by PIMA, provide real-time monitoring of energy usage, enabling companies to quickly identify and address energy wastage.
Data Analytics
Advanced analytics generate detailed reports on energy consumption patterns, highlighting areas for improvement and enabling data-driven decision-making.
Predictive Maintenance
Integrating with Aveva’s predictive maintenance tools helps prevent equipment failures that could lead to energy inefficiencies, ensuring optimal energy usage.
Seamless Integration
Aveva solutions integrate with existing systems, enhancing energy management capabilities without requiring significant changes to current operations.
Sustainable Practices and Energy Savings
Energy Efficiency
Aveva helps companies implement energy-efficient practices, reducing consumption and greenhouse gas emissions.
Renewable Energy Integration
The software optimizes the use of renewable energy sources, supporting a transition to sustainable energy while reducing reliance on fossil fuels.
Waste Reduction
By minimizing energy wastage, Aveva solutions contribute to overall waste reduction, aligning with sustainable industrial practices.
Industry Examples
![Industry Examples](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-1.png)
![Industry Examples](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-1.png)
Manufacturing Plant
A manufacturing plant using Aveva’s software reduced its energy costs by 15% in the first year through real-time monitoring and efficiency improvements.
Chemical Processing Facility
A chemical facility saved 10% on its annual energy bill by using predictive maintenance to prevent energy wastage due to equipment failures.
Renewable Energy Firm
A firm optimized its solar power integration with Aveva’s solutions, achieving a balanced energy mix and significantly lowering its carbon footprint.
Also read Optimizing Asset Performance with Aveva Software – Pima Controls
Conclusion
Aveva’s energy management solutions, provided by PIMA, offer industrial companies the tools to enhance energy efficiency, promote sustainability, and achieve cost savings. By leveraging Aveva’s advanced software, companies can optimize their energy usage and move closer to their sustainability goals.
For more information on Aveva’s energy management solutions, visit Aveva Energy Management Solutions.
![Optimizing Asset Performance with Aveva Software](https://pima.in/wp-content/uploads/2024/08/Untitled-design-93.png)
![Optimizing Asset Performance with Aveva Software](https://pima.in/wp-content/uploads/2024/08/Untitled-design-93.png)
Optimizing Asset Performance with Aveva Software
Asset Performance Management (APM) is crucial in modern industrial operations, focusing on maximizing asset efficiency, reliability, and lifespan. APM involves monitoring, analyzing, and managing assets to ensure optimal performance and minimize downtime, which is essential for achieving operational excellence and maintaining a competitive edge.
What is Asset Performance Management?
![What is Asset Performance Management?](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-4.png)
![What is Asset Performance Management?](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-4.png)
APM is a strategic approach to managing industrial assets throughout their lifecycle. It includes:
- Monitoring: Continuously tracking asset performance and condition.
- Analysis: Assessing data to understand asset health and predict potential issues.
- Optimization: Implementing strategies to enhance asset performance and extend lifespan.
Importance in Industrial Operations
APM is vital for:
- Reducing Downtime: Preventing unexpected breakdowns by identifying issues early.
- Increasing Efficiency: Optimizing asset usage to improve productivity.
- Enhancing Safety: Ensuring assets operate safely, reducing risks to personnel and equipment.
Tools and Features of Aveva Software for Asset Optimization
![Tools and Features of Aveva Software for Asset Optimization](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-5.png)
![Tools and Features of Aveva Software for Asset Optimization](https://pima.in/wp-content/uploads/2024/08/Unified-Data-Platform-5.png)
Aveva software provides comprehensive tools to optimize asset performance using advanced technologies for real-time insights and actionable data.
Key Tools and Features
- Real-Time Data Monitoring:
- Overview: Continuous visibility into asset performance and condition.
- Benefits: Enables proactive management and timely responses to issues.
- Predictive Analytics:
- Overview: Uses historical and real-time data to forecast asset behavior and potential failures.
- Benefits: Allows early intervention and maintenance planning, reducing unplanned downtime.
- Condition-Based Maintenance:
- Overview: Triggers maintenance based on the actual condition of assets.
- Benefits: Ensures maintenance is performed only when necessary, optimizing resource use and extending asset life.
- Performance Dashboards:
- Overview: Visual representations of asset performance metrics and KPIs.
- Benefits: Facilitates easy monitoring and decision-making through intuitive interfaces.
- Integrated Asset Management:
- Overview: Centralizes asset information and management tasks.
- Benefits: Streamlines processes and improves data accuracy.
Benefits of Predictive Maintenance
Predictive maintenance is a crucial feature of Aveva software, offering several benefits:
- Reduced Downtime:
- Minimizes operational disruptions and enhances production efficiency.
- Extended Asset Life:
- Improves longevity and optimizes resource use.
- Cost Savings:
- Reduces emergency repair frequency and increases ROI by maintaining assets in peak condition.
Real-World Examples of Improved Asset Performance
- Manufacturing Sector:
- Achieved a 30% reduction in downtime and a 20% increase in productivity through early detection and intervention.
- Energy Sector:
- Realized a 25% reduction in maintenance costs and a 15% increase in asset utilization by shifting to predictive maintenance strategies.
- Chemical Industry:
- Saw a 40% reduction in unscheduled downtime and a 10% improvement in asset lifespan through condition-based maintenance and optimization.
Also Read Aveva System Platform: Unifying Industrial Operations – Pima Controls
Conclusion
Optimizing asset performance with Aveva software offers significant advantages, including enhanced operational efficiency, reduced downtime, and extended asset life. PIMA provides solutions utilizing Aveva software, ensuring businesses fully harness its capabilities to optimize industrial assets, achieve greater efficiency, lower maintenance costs, and improve asset performance.
![Aveva System Platform: Unifying Industrial Operations](https://pima.in/wp-content/uploads/2024/07/Untitled-design-92.png)
![Aveva System Platform: Unifying Industrial Operations](https://pima.in/wp-content/uploads/2024/07/Untitled-design-92.png)
Aveva System Platform: Unifying Industrial Operations
The Aveva System Platform is a powerhouse in industrial operations, designed to unify processes with real-time monitoring, data integration, and advanced control. This platform is a game-changer as industries push for efficiency and reduced downtime.
Core Functionalities
Data Integration
The Aveva System Platform combines data from various sources, ensuring seamless information flow. Benefits include:
- Real-time data access: Up-to-date information for all stakeholders.
- Centralized data management: Simplifies handling multiple data streams.
- Enhanced decision-making: Offers a comprehensive view of operations.
Real-Time Monitoring
Continuous oversight of operations is crucial. With Aviva, you get:
- Proactive maintenance: Spotting issues before they become big problems.
- Performance optimization: Adjusting operations in real-time for better efficiency.
- Improved safety: Monitoring critical parameters to ensure safe operations.
Advanced Control
Aveva System Platform provides precise control over industrial processes with the following:
- Automated control systems: Minimizes manual intervention.
- Flexible control strategies: Adapt to changing needs.
- Scalable solutions: Grows with your industrial setup.
Benefits of a Unified Operations Platform
![](https://pima.in/wp-content/uploads/2024/07/Untitled-design-2024-08-28T180909.313.png)
![](https://pima.in/wp-content/uploads/2024/07/Untitled-design-2024-08-28T180909.313.png)
Streamlined Operations
The Aveva System Platform simplifies processes, reducing complexity and downtime while boosting productivity.
Improved Collaboration
With a unified data source and real-time updates, Aveva fosters better teamwork, breaks down silos, and supports remote work.
Enhanced Decision-Making
Access to comprehensive data and real-time insights helps leaders make informed decisions, optimize resources, and plan strategically.
Related Comprehensive Guide to Aveva SCADA Software – Pima Controls
Why Choose the Aveva System Platform?
The Aveva System Platform is ideal for unifying industrial operations due to its robust data integration, real-time monitoring, and advanced control mechanisms. These features ensure streamlined operations, improved collaboration, and better decision-making.
![Why Choose the Aveva System Platform?](https://pima.in/wp-content/uploads/2024/07/Untitled-design-2024-08-28T174435.154.png)
![Why Choose the Aveva System Platform?](https://pima.in/wp-content/uploads/2024/07/Untitled-design-2024-08-28T174435.154.png)
Flexibility and Scalability
Whether you need on-premises, cloud-based, or hybrid solutions, Aveva offers the flexibility to meet your needs.
Continuous Proactive Monitoring
Aveva ensures early detection of issues, optimal performance, and high availability of critical systems.
Conclusion
The Aveva System Platform is essential for any industry looking to optimize performance and ensure seamless operations. With streamlined processes, improved collaboration, and enhanced decision-making, it’s the go-to solution for modern industrial needs. Partnering with PIMA enhances these capabilities, ensuring your business achieves optimal performance and long-term success.
![Comprehensive Guide to Aveva SCADA Software](https://pima.in/wp-content/uploads/2024/07/Untitled-design-91.png)
![Comprehensive Guide to Aveva SCADA Software](https://pima.in/wp-content/uploads/2024/07/Untitled-design-91.png)
Comprehensive Guide to Aveva SCADA Software
Are you ready to optimize your industrial operations with state-of-the-art technology? Aveva SCADA software offers a comprehensive real-time monitoring, control, and data acquisition solution, making it a top choice for modern industries. This guide highlights the key features, benefits, and implementation steps of Aveva SCADA software.
What is Aveva SCADA Software?
Aveva SCADA software is a cutting-edge SCADA (Supervisory Control and Data Acquisition) system designed to streamline industrial processes. It provides real-time monitoring and control from remote locations, ensuring efficient and seamless operations management.
![Aveva SCADA](https://pima.in/wp-content/uploads/2024/07/Aveva-SCADA.png)
![Aveva SCADA](https://pima.in/wp-content/uploads/2024/07/Aveva-SCADA.png)
Key Features of Aveva SCADA Software
- Real-time Data Monitoring: Continuous monitoring with instant alerts and customizable dashboards.
- Advanced Analytics: In-depth data analysis, predictive analytics, and historical data trending.
- Scalability: Easily scalable with flexible architecture and system integration.
- User-friendly Interface: Intuitive design, drag-and-drop configuration, and comprehensive training resources.
Benefits of Aveva SCADA Software
Implementing Aveva SCADA software can significantly enhance your operations by offering the following:
- Enhanced Operational Efficiency: Real-time monitoring reduces downtime and streamlines processes.
- Improved Decision-making: Data-driven insights and comprehensive analytics optimize performance.
- Cost Savings: Efficient resource management lowers operational and maintenance costs.
- Increased Safety and Compliance: Adherence to industry standards with real-time safety monitoring.
Industries Benefiting from Aveva SCADA Software
![](https://pima.in/wp-content/uploads/2024/07/Untitled-design-100.png)
![](https://pima.in/wp-content/uploads/2024/07/Untitled-design-100.png)
Aveva SCADA software is versatile and applicable across various industries, including:
- Manufacturing: Real-time production monitoring and process optimization.
- Oil and Gas: Monitoring drilling and extraction with safety compliance.
- Water and Wastewater: Efficient management of treatment plants and distribution systems.
- Energy and Utilities: Real-time power generation monitoring and grid management.
Implementation Steps for Aveva SCADA Software
Successfully integrating Aveva SCADA software involves:
- Assessment and Planning: Evaluate current systems, identify needs, and develop a detailed plan.
- System Design and Configuration: Design architecture, configure settings, and integrate with existing systems.
- Installation and Testing: Install software and hardware, followed by rigorous testing.
- Training and Support: Provide staff training and ensure ongoing support.
Overcoming Implementation Challenges
Aveva SCADA implementation can present challenges such as:
- Integration with Existing Systems: Ensure seamless integration and address compatibility issues.
- Training and Adoption: Provide adequate training to ensure user proficiency.
- Security and Compliance: Implement robust security measures and ensure regulatory compliance.
Conclusion
Aveva SCADA software is a powerful solution for optimizing industrial operations with its comprehensive features and user-friendly interface. By following the outlined Aveva SCADA implementation steps, you can enhance efficiency, improve decision-making, and save costs. Additionally, Aveva’s collaboration with PIMA as a technology partner further boosts its capabilities, ensuring industries achieve more outstanding operational excellence.
Ready to transform your operations? Embrace Aveva SCADA software today for a more efficient and productive future.
![New Control System](https://pima.in/wp-content/uploads/2024/02/image-3.png)
![New Control System](https://pima.in/wp-content/uploads/2024/02/image-3.png)
New Control System Upgrade Unlocks Business Value
Do you have an obsolete control system that is causing frequent downtime and is difficult to maintain? With Rockwell Automation’s CompactLogix and PanelView, you can upgrade your old system with reliable, cost-efficient solutions.
Rockwell Automation’s CompactLogix controllers provide a secure platform for automation and process control. This new, integrated architecture enables you to easily migrate from one system to the next without worrying about compatibility issues. CompactLogix is ideal for small and mid-sized applications – it’s scalable yet easy to use.
A water wastewater facility in Chicago, USA used an obsolete system that was difficult to maintain. But with Rockwell Automation’s CompactLogix and PanelView, Concentric Integration was able to deliver a reliable, low-cost solution. The new control system provided a secure platform for automation and process control, while also enabling the facility to scale up as needed without worrying about compatibility issues. Please visit New Control System Upgrade Unlocks Business Value | Rockwell Automation for details.
Upgrade your old systems with reliable, cost-efficient solutions from Rockwell Automation’s CompactLogix and PanelView today! With this new integrated architecture, you can easily migrate from one system to the next without worry. And best of all, you’ll have a secure platform for automation and process control that keeps your facility running smoothly and efficiently.
Contact Pima today to learn more about our CompactLogix and PanelView solutions! Let us help you upgrade your old systems with reliable, cost-efficient solutions from Rockwell Automation
![](https://pima.in/wp-content/uploads/2024/02/new-control3.jpeg)
![](https://pima.in/wp-content/uploads/2024/02/new-control3.jpeg)
![](https://pima.in/wp-content/uploads/2024/02/new-control2.jpeg)
![](https://pima.in/wp-content/uploads/2024/02/new-control2.jpeg)
Author: Vineet Parikh, Ahmedabad
Business Leader, Investor, Industrial Automation Consultant
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![Electrical Maintenance](https://pima.in/wp-content/uploads/2024/02/image-2.png)
![Electrical Maintenance](https://pima.in/wp-content/uploads/2024/02/image-2.png)
A Proactive Approach to Electrical Maintenance
In India, several thousand occupational accidents take place in the Electrical room annually. The loss of lives, injures and the social cost of the large number of accidents caused directly by low maintenance of electrical panels and switchgear can be reduced by the inherently safe design of the panel and by proper installation and maintenance.
An electrical panel or switchboard operates in a hot industrial environment. The ambient temperature in India ranges from 35ᴼ C to 50ᴼ C. Initially, everything works well. But soon the heat and accelerated aging catches up!
Overheating can start from several areas; connections can overheat and be damaged, components may be impaired, insulation degrades and in all the risk for fire and arc flash increases manifold. Checking the temperature rise in the Panel is the single most important technique to ensure the electrical safety of the switchboard, to avoid the effects from overheated equipment.
As per IEC and considering India’s weather, the maximum allowable temperature for copper bus bars is around 140ᴼC, for individual components is around 125ᴼC, and about 105ᴼC for externally insulated conductors. Hence it is important for users to make sure that the panel does not get overheated during operation.
One way of temperature measurements without direct contact is by use of a high resolution IR-camera. The IR thermography can only be done periodically, hence any abnormality in-between inspections will be missed. It is also difficult to capture hidden areas not accessible from the front or in panels which cannot be opened for thermography during operation.
To address these concerns, we now have Hot spot Monitors which is a continuous temperature monitoring device, for hot spot and temperature abnormalities detection in electrical connections of power distribution systems like bus bars, MCCs, drive panels, switchgear, and bus ducts. The unique non-conductive fiber optic technology with secured connections allows simple field installation in low, medium, and high voltage electrical systems up to 80kV.
The IoT enabled Hot Spot Monitor logs, alarms, and enables users to trend temperature variations that are indicative of a potential fault. It can be integrated seamlessly with any control systems. The result is real-time insights into equipment health with the ability to issue alerts when anomalous temperatures are detected, allowing maintenance teams to safely prepare and schedule out repairs as opposed to responding to unplanned downtime.
We are aware that manufactures are looking for safe and productive work environment which provides maximum uptime and high equipment efficiency.
Pima Controls Pvt. Ltd. is an ISO 9001:2015 Certified professionally managed Company focused on Distribution and Supply of Industrial Automation and Electrical Products and Services, partnering with world-renowned quality companies since 1986. They help Machine Builders and End Users carry out Predictive Maintenance strategies.
Tags: Temperature Rise, Hot Spot, Electrical Safety, Thermography, Efficiency, Uptime, OEE
Author: Vineet Parikh, Ahmedabad
Business Leader, Investor, Industrial Automation Consultant
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![Predictive Maintenance System](https://pima.in/wp-content/uploads/2024/01/Predictive-Maintenance-System.png)
![Predictive Maintenance System](https://pima.in/wp-content/uploads/2024/01/Predictive-Maintenance-System.png)
Predictive Maintenance System
Predictive maintenance has always been a highly intriguing area for Industries. You need to be a domain expert to talk about it, understand it, or even given an opinion.
There is a shift in how industries operate and maintain their equipment. Increased productivity pressures and high uptime demands of equipment combined with a shortage of qualified maintenance personnel are driving facilities to rely more on predictive maintenance tools (PdM).
It has become imperative that the maintenance of the equipment becomes easier. We have different ways of predicting an equipment failure. One very important metric is vibration. In the old days, or I would say even today in certain facilities. You have trained, skilled maintenance professionals who take a tour of our facility, listen to the noise made by equipment, Touch the equipment, and will tell you if there is something wrong. Just as a doctor, holds our nerves and tells our ailments, without running any tests. This method cannot be scaled and is prone to human errors.
In modern days, we rely more on tests, probes and electrical signals. There came probes that are mounted on the equipment, that can give out signals based on the vibrations on the equipment. This signal is then plotted like an ECG, and a skilled professional understands the plot of the signal and can predict abnormalities, to give you an early indication of a failure, or a downtime. This process is time-consuming and not all industries can afford such expensive resources. Further mounting these probes wiring them to a particular transmitter or a plotter or electronics is challenging. The critical equipment is mounted in varied locations and conditions wherein it is not possible to install electronic panels, and hence these probes need to be wired, all the way to the control room, hundreds of meters away.
Today’s wireless technology can eliminate these long lead probes and give us a lot of freedom. The latest technology is mounting wireless sensors on a piece of equipment, which can send out signals up to hundreds of meters so that you need not worry about running cables. These wireless signals are then logged into smart software, which can give you complete insights into your equipment performance. This smart software helps us to run AI-based analytics so that maintenance personnel can get advanced information of a problem that may occur, saving expensive downtime.
Manufacturers want the highest OEE on their assets. Predictive maintenance is the weapon to improve the overall efficiency of the equipment. PdM has come a long way! Early technology adopters are reaping the benefits of technology. IoT + AI + Cloud Computing has given us the power to have early and advance information on our smartphones and mobile devices.
Pima Controls Pvt. Ltd. is an ISO 9001:2015 Certified professionally managed Company focused on Distribution and Supply of Industrial Automation and Electrical Products and Services, partnering with world-renowned quality companies since 1986. They help Machine Builders and End Users carry out Predictive Maintenance strategies.
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Author: Vineet Parikh, Ahmedabad
Business Leader, Investor, Industrial Automation Consultant
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Kinetix 5100 Servo System
Pima Controls organized Product Launch for Kinetix 5100 in Ahmedabad where key customers from the region were present.
Kinetix 5100 is a low-cost servo product targeted at the Asian Market.
It can cater to various low to mid-sized OEMs application which requires position control.
We had the opportunity to speak to Michael Vlahos, Asia Pacific Business Manager – Motion for Rockwell Automation, the person responsible for the launch and promotion of the product in the region.
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Machine Safety
The machinery sector in India is one of the major sources of all industrial activity. In India alone, several thousand occupational accidents take place annually.
In this episode on Machine Safety, Rajendran Menon of Rockwell Automation talks to our Vineet Parikh. Rajendran is a Machine Safety expert and represents Rockwell Automation at various forums. He has helped companies in developing Functional Safety specification documents.
He discusses a wide range of topics from the role of Government policies, executive sponsorship from stakeholders to the efforts of Rockwell Automation in helping Machine Builders and End-users in a holistic way.
Pima Controls Pvt. Ltd. is an ISO 9001:2015 Certified professionally managed Company focused on Distribution and Supply of Industrial Automation and Electrical Products and Services, partnering with world renowned quality companies since 1986. They help Machine Builders and End Users carry out Safety Assessment and Risk Analysis together with methods of implementing Risk Mitigation strategies.