The Future Is Now
Industrial Internet of Things
Industry Revolution
First Mechanical Loom
Mechanization – Introduction of steam and waterpower
Industry 1.0
1784
Mass Production
Mass production and assembly lines using electric power
Industry 2.0
1870
Automated Production
First Programable logic controller
Industry 3.0
1969
Smart Factory
Industrial IoT, Digitization, Safety
Industry 4.0
TODAY
Architecture
Our Commitment to Excellence
Real-time data monitoring
- OEE metrics
- Downtime CAPA metrics
- Predictive analysis
- Capacity utilization
- Report metrics
- Speed loss analysis
- Wastage analysis
- Smart alerts
Energy Monitoring Solution
- Consumption report
- Parameter tracing
- Report metrics
- Smart alert
Warehouse management
- Inventory edging
- Stock analysis
- FIFO, LIFO traceability
- Quality control
- Smart alerts
Our Commitment to Excellence
Real-time data monitoring
Operational efficiency improvement
Asset management & reduction in downtime
Capacity utilisation
Enhance product quality and compliance
Reduction in wastage
Reduce operational & maintenance cost
Productivity & safety improvement
Smart alerts
IIoT Implementation at PAPER INDUSTRY
Solution to enable Realtime visibility for efficiency improvement in production unit.
IIoT Implementation at Paper Industry - Problem Statement
Production loss - Unplanned downtime, Speed loss, Wastage, Non-operational time
Production wastage – During the setup and operation time
Report management
Operator inefficiency
Speed loss due to frequent machine malfunction
IIoT Implementation at Paper Industry - Solution
Implemented IIoT Solution by Getting real-time from Machine PLC.
Derived real-time overall efficiency to derive actionable.
Pareto wise unplanned downtime analysis with culprit sub-machines.
Production wastage report - During the setup and operation time.
Report management by different conditional formats for RCA.
Speed loss analysis based on culprit machine due to frequent machine malfunction.
IIoT Implementation at Paper Industry - Architecture
IIoT Implementation at Paper Industry - Outcome
- IIoT Solution Deployment
- Pareto Analysis of Unplanned Downtime
- Production Wastage Report
- Advanced Report Management
- Speed Loss Analysis
Solution Implementation –
Installbase and POC
IIoT Remote Monitoring Project
Solution to monitor and controlling SCADA from single central room.
Case Study :
IIoT - Remote Monitoring Project
