The Aveva System Platform offers unparalleled scalability and flexibility, making it a powerful solution for diverse industrial applications. This article explores the scalability and adaptability of Aveva’s System Platform, its benefits, and success stories from companies that have leveraged its capabilities, provided by PIMA, an Aveva technology partner.

Understanding the Scalability of the Aveva System Platform

Definition and Features
The Aveva System Platform is designed to scale seamlessly with the growth of industrial operations. Its architecture supports small-scale implementations and large, complex systems, ensuring it can handle increasing data volumes and more extensive operational requirements.

Adaptability to Industrial Applications
Aveva’s platform is versatile, adapting to various industrial applications, from manufacturing and energy to utilities and infrastructure. This flexibility allows it to integrate with existing systems and scale according to business needs.

Benefits of a Flexible and Scalable Platform

Cost Savings
A scalable platform reduces the need for extensive system overhauls as businesses grow. It allows for incremental upgrades, which translates to cost savings over time.

Improved Performance
The flexibility of the Aveva System Platform ensures optimal performance across different applications, enhancing efficiency and productivity.

Future-Proofing
The ability to adapt to evolving technologies and business needs means that companies can future-proof their operations, ensuring long-term viability and competitiveness.

Enhanced Integration
The platform’s scalability supports integration with various industrial systems and data sources, facilitating a unified process management and control approach.

Success Stories and Implementation Examples

Manufacturing Plant
A manufacturing plant adopted the Aveva System Platform to manage its expanding operations. The platform’s scalability allowed the plant to integrate new production lines and processes smoothly, resulting in a 20% increase in operational efficiency.

Energy Sector
An energy company utilized the flexible capabilities of Aveva’s platform to manage a diverse range of energy assets. The platform’s adaptability enabled the company to optimize its operations across different energy sources, improving overall performance and reducing operational costs.

Utilities Provider
A utilities provider implemented the Aveva System Platform to enhance its infrastructure management. The platform’s scalability facilitated the integration of new technologies and systems, supporting the provider’s growth and operational improvements.

Conclusion

The Aveva System Platform, provided by PIMA, offers exceptional scalability and flexibility, making it an ideal choice for various industrial applications. Its ability to adapt to growing business needs and diverse operational requirements brings significant benefits, including cost savings, improved performance, and future-proofing. By leveraging Aveva’s scalable solutions, companies can enhance their operations and achieve long-term success.

For more information on Aveva’s System Platform and its benefits, visit Aveva System Platform Solutions.

Industry Insights

Energy Efficiency in Manufacturing: Leveraging IIoT for Cost Savings

August 12, 2025

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Industry Insights

Energy Efficiency in Manufacturing: Leveraging IIoT for Cost Savings

In today’s factories, energy bills make up a significant portion of operating costs. With rising electricity prices, Indian manufacturers are actively seeking ways to reduce power consumption.

The good news? You don’t have to cut production to save energy.

Thanks to IIoT-based energy monitoring solutions, companies can now track exactly where and how energy is used—and where it’s being wasted.

By using the right tools and conducting regular industrial energy audits, many factories are already seeing real savings in both energy and operating costs.

Energy Management in India Is Growing Fast

India’s energy management systems market is expanding rapidly and is projected to reach USD 7,217.7 million by 2030.

This growth reflects a major shift—more industries are now focused on identifying energy waste and making smarter, data-driven changes.

Adopting sustainable energy practices isn’t just environmentally responsible—it’s also a smart business decision.

What Are the Common Energy Wastes in Factories?

Even well-managed factories often face hidden energy losses. Some of the most common issues include:

Machines running during idle time

Low power factor penalties

Harmonics caused by VFDs (Variable Frequency Drives)

Inefficient motor control

Outdated or poorly managed lighting and HVAC systems

These issues not only raise electricity bills but also reduce the life of your equipment. Without a proper energy monitoring system, most factories fail to detect these problems early.

Why IIoT Helps with Energy Savings

Traditional energy-saving methods relied on manual checks and monthly reports. These often miss sudden changes or small issues that lead to large energy losses over time.

With Industrial IoT (IIoT), factories can now monitor energy use in real time. Smart meters, sensors, and cloud-based dashboards provide plant managers with complete visibility and control.

Using IIoT data, you can:

Compare energy usage across machines, lines, or shifts

Detect power spikes and losses before they cause damage

Schedule maintenance based on actual usage

Manage peak demand to avoid high energy charges
Optimize overall performance and reduce energy waste

IIoT doesn’t just help you see the problem—it helps you act on it immediately.

How Pima Controls and Plantwiz Help

At Pima Controls, we deliver advanced Plantwiz energy monitoring solutions that give you complete visibility and control over energy usage across your factory.

With Plantwiz, you can:

Track energy consumption by machine, section, or shift

Identify irregular loads or unexpected spikes

Get real-time alerts for issues like VFD harmonics or phase imbalance

Generate automatic reports for audits and analysis

Compare energy trends daily, weekly, or monthly

We also offer industrial energy audits, where our experts visit your facility, assess your systems, and provide actionable insights to reduce power waste and lower costs.

Understanding VFD Harmonics and Energy Loss

Variable Frequency Drives (VFDs) are widely used in Indian factories to control motor speed and reduce energy use during low-load conditions. However, when not properly configured, VFDs can generate harmonics—unwanted electrical signals that distort power quality.

These harmonics can:

Interfere with other equipment

Cause overheating or malfunction of sensitive systems

Increase overall energy losses

Lead to higher electricity bills and maintenance costs

With Plantwiz, harmonics are monitored in real time. This enables your team to respond early by adjusting VFD parameters or installing filters—before these issues grow into costly problems.

This proactive approach is known as VFD energy optimization. It helps ensure that your drives deliver true energy savings without introducing new risks to your plant.

Real Benefits from Energy Monitoring

One of our clients in Pune faced high energy costs even after installing VFDs. After using our monitoring system, we found:

Two drives were running at full speed during idle hours

Power factor was low at night

One machine had high current spikes

We suggested targeted changes, which led to a 12% power savings in just three months.

Another company in Gujarat used our system to identify faulty compressors. Fixing them reduced energy waste by over 15%, and also lowered their maintenance costs.

Smart Strategies for Reducing Power Use

Here are some simple yet effective ways to reduce power consumption in factories:

Use timers to shut down unused systems

Track load shifts across different times of day

Run motors at the right speed using optimized VFDs

Replace old lighting with energy-efficient alternatives

Check for leaks in compressed air systems

Monitor real-time data with IIoT tools

Improve power factor by installing capacitors

These strategies are easy to implement and often recover their cost within a few months.

Why Energy Efficiency Matters Today ?

With rising energy prices and increasing demand, saving power is no longer optional—it’s a business necessity.

Indian factories that adopt energy monitoring solutions not only reduce costs but also improve equipment uptime and overall system health. IIoT tools provide data-driven insights, enabling smarter decisions based on real usage—not assumptions.

You don’t need a complete plant overhaul to start. Even monitoring your top 10 energy-consuming machines can reveal major areas of waste—and savings.